With advancements in technology and growing environmental awareness,the significance of pile weatherstrips in modern architecture has become undeniable. These components are pivotal for waterproofing, air-tightness, and even sound and thermal insulation, contributing extensively to energy conservation and environmental protection. Consequently, the demand for door and window pile weatherstrips has surged, presenting numerous business opportunities.
However, the manufacturing process of these seemingly simple components is intricate, requiring precise operations like weaving, cutting, backing strip,melting, and film insertion. If you’re considering setting up a factory for producing pile weatherstrips, understanding the necessary machinery is crucial.
The production process primarily involves three steps: flocking, plastic extrusion melting, and ultrasonic welding, supplemented by cutting and other operations. This process necessitates specialized machinery for each step: Warping Machine: Prepares the yarn for weaving, ensuring uniform tension and density. organizing its base yarn according to different specifications of the strip for use by the weaving machine. A single warping machine is a general equipment: one factory only needs one.
Pile Weatherstrip Weaving Machine: Weaves the yarn into pile weatherstrips, allowing for density and shape adjustments to produce various sizes and shapes.
A single weaving machine, producing 24 hours a day, has a maximum daily output of about 70,000 meters. It can produce any amount, with the following as examples of production meters. 1, 7*6, 24 hours maximum capacity of about: 50,000 meters 2, 7*7, 24 hours maximum capacity of about: 50,000 meters, 3, 7*9, 24 hours maximum capacity of about: 50,000 meters, 4, 5*6, 24 hours maximum capacity of about: 70,000 meters.Each machine produces a single specification at a time, and changing specifications requires equipment adjustment. Therefore, when the capacity is insufficient, it is necessary to add more weaving machines. in China. Small factories have 10 weaving machines, and large factories have more than 100 Machines. Our largest customer in China has 400 weaving machines
Coating Line Machine: Applies protective and functional coatings, enhancing the strip’s durability.
The coating line is composed of the following machine include Extruder, hauling machine, Stripping machine, stripping machine with racks The whole coating line only need one worker for operation,this highly saves the employee cost and enhances the work efficiency.General equipment: one factory only needs one set, at most two sets.
Automatic Rolling Package Machine: Automates the packaging process, significantly boosting productivity.
Sealing Machine: Incorporates fins into the weatherstrips for improved waterproofing, dust-proofing, and wind-proofing capabilities. General equipment: one factory only needs one set or two sets.
Adhesive sealing machine: Adds adhesive backing to the strips for easy installation in various applications.
Above 6 machines,each playing a vital role in producing high-quality, efficient,and durable weatherstripping solutions. These machines are foundational for starting a pile weatherstrip manufacturing operation,each playing a vital role in producing high-quality, efficient, and durable weatherstripping solutions.
As a leading professional manufacturer of wool pile weather strips in China,Daoseal possesses an in-depth understanding and expertise in the variety of machines used for producing high-quality wool pile strips. Our vast experience in the industry,combined with our commitment to excellence, makes us the go-to source for both wool pile strips and the specialized equipment required for their production.
We warmly welcome businesses from around the globe to explore our extensive range of products and consider us for their purchasing needs. Whether you’re looking to source top-grade wool pile weather strips or the machinery to manufacture them, Daoseal stands ready to meet your demands with unparalleled quality and service. Don’t miss this opportunity to partner with a leader in the field -contact Daoseal today and take the first step towards a fruitful collaboration.
